FMS line for automotive seating (van) divided into 4 independent zones.

GENERAL INFORMATION

• Product to convey: 
  • Automotive seats (van)
  • Weight of the seat + WPC = 80 kg
  • Dimensions of the WPCt: 700 x 700 mm
• Time cycle of the installation: 60 seconds

CONVEYOR SYSTEM

• FMS Accumulation roller chain conveyor, light series: Model NT 820 26
  • Upper conveyor: working line
  • Lower conveyor: Empty pallet return line.
• Lifting and index station: Model NT 850 10
• Pallet rotation table:. Model NT 850 15
• Pneumatic pallet lifters: Model NT 600 40
• Working station with height regulation for ergonomics: +/- 200 mm
• Working station: LED lighting, 220V plugs, RJ45, etc.
• Rework station.
• PULL TESTER station.

ELECTRIC CABINET

• General main cabinet
• PULL TESTER electric cabinet.
• Safety PLC programming
• Frecuency inverter for gearmotors
• HMI 12″ TOUCH SCREEN

ELECTRIC FIELD INSTALLATION

• Photocells, magnetic detectors, inductive detectors, etc.
• Signal distribution units.
• Field bus: PROFINET

INSTALACIÓN DE CAMPO NEUMÁTICA

• Pneumatic stoppers with and without dumping.
• Valve manifolds
• FRL – Air maintance group
• Field bus: PROFINET

RFID

• RFID for pallet and product trazability.
• TAG for the 40 pallets.
• Signal distribution units.

SERVICES

• Mechanical and electrical desing, installation and programming.
• Comunications with: oven, client IT system and main line.
• Installation, testing and commissioning at the client facilities.
• Staff formation: GAP leaders and operators.

LAYOUT

• Zone 0: Pallet exchange system Switch seat from main line pallet to EOL line pallet.
• Zone 1: Wiring station, rework and PULL TESTER.
• Zone 2: Electric wiring stations – 4 units
• Zone 3: Oven, ironing, final inspection and quality.