Headrest assembly line

  • Sector: Automotive
  • Application: Assembly line
  • Product to transport: Headrest
  • Country of Destiny: Rumania

Turnkey project for automating the assembly process of automobile headrests.

Turnkey project. Scope of supply

Conveyor systems

  • Cardan chain conveyor. Model NT 900. The instalation includes:
    • Single drive unit. NT 910 10
    • Double drive unit. NT 910 20
    • Chain straight section. NT 920 10
    • Lifting and location pallet station. NT 950 11
    • Pneumatic sttopper. NT 950 20
    • Customized pallet and tooling. NT 950 30
    • 90º deviator. NT 950 50
    • Parallel deviator NT 950 54
    • 90º turn. NT 950 55
    • 180º turn. NT 950 60

ELECTRIC FIELD INSTALLATION

  • Inductive sensors, magnetic, photocells
  • Signal distribution unit

PNEUMATIC FIELD INSTALLATION

  • Pneumatic sttoppers
  • Devistor
  • Lifting station
  • Valve manifold

ELECTRIC CABINET

  • SIEMENS PLC Programming
  • PROFINET frecuency inverter
  • HMI 12″ screen
  • Remote control system

OTHERS

  • RFID system
  • PC for packaging and picking stations

COMMISSIONING AND ASSEMBLY

  • Assembly, instalation, testing and commissioning at client facilities in Rumania

Characteristics of the product to convey

  • Dimension of the pallet: 280 x 250 mm
  • Weight: pallet + tooling + headrest: 12 kg
  • Speedd: 12 meters/minute

Accesories of the installation

  • Staff trainning
  • Trolleys for picking stations
  • Working station
  • Plugs and others
  • Client simulation study and analysis. Watch video

Video of the installation

 

Working station