Automobile armrest assembly line – Electric vehicle
Rear armrest assembly line for automobiles. This line consists of independent stations, both manual and semi-automatic, for the assembly of the armrest.
The line is divided into 3 zones: DLE, MAL and Final Inspection.
GENERAL INFORMATION
- Dimensions of the product to convey: 400 x 260 x 80 mm
- Installation Tak-time: 46 seconds
WORKING STATIONS
DLE – Working station- N1.1 – Riveting station: Riveting of 2 rivets on each side.
- M1.2 – Riveting station: Riveting of 1 rivet on each side with vision station for checking rivets and assembling components. Includes QR traceability system
- N3 – Spring assembly: Checking riveting and assembling springs on both sides. Includes QR traceability system
- N7 – Screw DLE to MAL: Semi-automatic screwing station with TORQUE control for joining the DLE to MAL assembly. Includes QR traceability system
- G1 – G4 – Pre-Assembly: Manual pre-assembly stations for components with electric height adjustment system for ergonomics.
- G5 – Ironing and assembly: Manual pre-assembly stations for components with electric height adjustment system for ergonomics.
- IF 1 -3 – Final inspection: Final inspection and checking station for the finished product. Includes QR traceability system.
ELECTRIC CABINET
- SIEMENS PLC programming
- PROFINET frecuency inverters
- 12″ HMI SIEMENS touchscreen
- Remote control systems
FIELD INSTALLATION: ELECTRIC AND PNEUMATIC
- Inductive, magnetic detectors, photocells, etc.
- Signal distribution module
- Independent pneumatic field installation per workstation.
OTHERS
- Electric and mechanical desing
- Tooling integration. Brand: DESOUTTER
- Traceability of components per workstation.
- PC + screen in certain workstations.
INSTALLATION AND COMMISSIONING
- Assembly, installation, testing and commissioning at the client’s premises.
- Run and rate with the client
- Training of line personnel.
